Tuesday, January 11, 2011

cleaning out my computer again




cleaning out a few prism /tank bike pics that got on the net  figured i would postem before their gone

i dont know who built the red honda but its real nice

done at last

   well i can finally say i am finished  with the mold

   yesterday  i  added on the little square that will make a notch in the housing  for  the liscence plate  lens  i screwed it on and the cut it to a 2 degree taper to match mold top half    i  also removed an inch off the bottom to get ride of some weight

  the orginal housing  fits the mold so well that the tapers lock  to the piont i have to pry it off

  after seeing how hard it is to get the orginal housing off the mold  cory and i added the  aluminum plate  with ejector pins  on the four corners of the housing  so i wont have to pry  the housings off         i will be able to hit the corner of the mold with a rubber mallet and the ejector pins should just push the housing up enought to take it off by hand

hopefully in a day or 2  i will get to try casting a housings





Friday, January 7, 2011

dans long bike


heres a few pics of dans bike i just rebuilt the motor in it

3 cylinder shovelhead

i was going thru some stuff today and came across this picture of  a bike my dad an a guy named bob built
back of the picture say still buzzing and is date 82  so who knows how long it was together  before the pic

also like to say thanks to jason at death science for the nice post  his link is right   ------>   



Thursday, January 6, 2011

tail light update

after a few days of research  i found out what the orginal tail light housings are made of their are 2 choices in material

one is  zamak 3  this is normally used with injection molding it requires high pressure and set up fairly quick

the other is za-8   this is a combination zinc and 8% aluminum mixture  the higher aluminum content allows this to stay fluid longer and can be  pour in with a ladle         

both materials have are pretty much equal  except for the  fluidity time

i bought  za-8   because this is what harley uses for their tail lights  so i know this will chrome real good

and after a few day waiting the material has arrived this is what za-8 looks like




za-8 melts at 850 -900 degrees
requires no degasser or fluxes
the steel mold will have to be preheated to 300 - 400 degrees
for mold release  either actylene tourch soot or graphite powder    i also read people use talcum powder

i am waiting on a  2 degree tappered end mill to arrive so i can cut  the tapper on the little block i added to the mold so i will not have to cut out  the liscence plate lens window then the mold is finish and i can try making one

Monday, January 3, 2011